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Dongguan Osmanuv Machinery Equipment Co., Ltd
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Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding

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Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding

Condition : New

Model Number : Specification

Dimension(l*w*h) : Customized Size,2580*1130*1140MM,1000*2575*1750mm,1200*620*550mm(L*W*H),1030*1000*620mm

MOQ : 1 Set

Delivery Time : 30 Working Days

Automatic grade : Automatic,Semi-Automatic,manual,Other

Payment Terms : T/T

Type : Coating Machine

Price : Negotiation

Weight : 1350kg,450kg,8 Ton,120kg,200kgs

Certification : ISO9001

Coating width : 650mm,910mm Coating,440mm

Supply Ability : Negotiation

Voltage : 220V,380V,380V/220V,220V/380V,380V/50HZ

Brand Name : OSMANUV

After-sales service provided : Engineers available to service machinery overseas,Video technical support,Online support,Overseas third-party support available,Field installation

Place of Origin : CHINA

Packaging Details : Wood Packaging

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Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding
Product Description:

This UV curing system utilizes the latest LED technology to provide an energy-efficient and environmentally friendly curing solution for pulp molded products. It emits a precise wavelength of UV light, resulting in minimal heat generation ("cold cure"), drastically lower energy consumption, and zero ozone production. The system is ideal for heat-sensitive pulp substrates and sustainable manufacturing initiatives.

For coating applications, the high-speed spin coating line applies uniform waterproof, oilproof, and anti-mold internal coatings using centrifugal force technology, ensuring precise thickness control for food packaging and liquid containers requiring exceptional leakage protection. For decorative applications, the digital printing system enables direct, high-resolution printing on flat, curved, or 3D irregular pulp surfaces—eliminating plate costs and making short runs economically feasible.

Technical Parameters
Parameter Category Specification Notes / Customization Options
UV Source LED Array Customizable wavelength: 365nm, 385nm, 395nm, 405nm
Peak Irradiance Up to 20 W/cm² High intensity for fast curing
Lamp Life > 20,000 hours Massive reduction in maintenance and consumable costs
Power Consumption ~70% less than arc lamp Drastically lowers operational costs (OPEX)
Curing Temperature < 40°C (104°F) "Cold Cure" prevents warping of delicate pulp products
Instant On/Off Yes No warm-up or cool-down, saves energy
Control System PLC with Ethernet/IP Energy monitoring dashboard; customizable interface language
Production Speed 40-80 pcs/min (coating line); up to 60 m/min (printing) Adjustable based on product size and resolution
Coating Thickness 10-100 μm Precision control ±2 μm; customizable per product
Print Resolution 600 × 600 dpi (standard) Customizable up to 1200 × 1200 dpi; user-selectable modes
Printable Geometry 3D & irregular surfaces Supports flat, curved, convex, and recessed surfaces
Array Size / Width Customized per project Fully customizable from 200 mm to 1,800 mm+
Power Supply 380V/50Hz/3Phase (standard) Customizable to local voltage/frequency
Machine Dimensions Project-dependent Customizable layout to fit your production floor
Applications
  • Food Service Packaging: High-speed coating/printing on plates, bowls, clamshell containers, trays, and cups—with waterproof, oilproof barrier properties
  • Fruit & Egg Trays: Branding, PLU codes, or origin labeling on textured agricultural transport trays
  • Premium Consumer Packaging: Exquisite inner liners and outer packaging for electronics, cosmetics, jewelry, and gifts
  • Industrial Protective Packaging: Corner protectors, cushioning inserts with traceability codes
  • Medical & Cosmetic Packaging: High-resolution branding and lot/batch coding
  • Agricultural Pots: Planting instructions, date coding, or brand identity on biodegradable horticultural pots
Customization Options
  • Wavelength Selection: Customizable LED wavelength (365nm, 385nm, 395nm, 405nm) to match your specific photoinitiator package
  • Array Size & Shape: Scalable to your product's geometry, line speed, and curing width requirements
  • Coating Thickness & Layers: Tailored thickness for specific waterproof/oilproof requirements; additional coating layers for enhanced barrier properties
  • Print Resolution & Color Configuration: Customizable from 2 to 8 colors + optional spot colors; resolution modes user-selectable per job
  • Product Geometry Support: Up to 5-sided continuous printing for irregular 3D surfaces
  • Integration Services: Retrofit to existing production lines or turnkey new installations
  • Automation Level: Semi-automatic, fully automatic, or high-efficiency customized systems
  • Mold Development: Custom molds based on product drawings, samples, or packaging requirements
  • Multi-Language Interface & control systems
Key Features
Ultra-Low Energy Use: Consumes ~70% less power than traditional arc lamp systems; reduces carbon footprint
Cold Cure Process: Eliminates thermal damage to delicate pulp substrates; curing temperature < 40°C
Minimal Maintenance: No bulbs, reflectors, or shutters to replace for years; lamp life > 20,000 hours
Sustainable Choice: Mercury-free and lower energy demand align with green manufacturing principles
Precision Curing: Targeted wavelength ensures efficient and consistent curing
Waterproof Excellence: Achieves IP67 rating for liquid protection with spin coating technology
High-Speed Operation: 40-80 pcs/min maximizes production efficiency
Quick Changeover: <5 minutes for product size changes
Intelligent Monitoring: Real-time coating thickness detection and energy monitoring
No Platemaking / Fast Setup: Eliminates plate costs—short runs, one-off samples, and variable data economically feasible
Support and Services
Service Description
Sample Testing Sample testing and process development
Installation & Training On-site installation guidance and operator training by experienced engineers
Warranty 12-month warranty on main components
Remote Support Lifetime remote troubleshooting and maintenance support
Software Updates Regular software updates and technical improvements
Turnkey Project Complete line design, equipment selection, mold development, and training support
Energy Reports Detailed energy saving reports and TCO analysis
Packing and Shipping
  • Packaging: Heavy-duty export packaging with waterproof protection; LED-UV modules are shock-mounted and shipped in custom foam-insulated crates to protect sensitive optics
  • Custom Crating: Customized crating for sensitive components
  • Documentation: Complete shipping documentation handled professionally
  • Delivery: Worldwide delivery with tracking information; on-time delivery guarantee
  • Lead Time: Typically 45 days for standard systems; 10-12 weeks for custom configurations after final design confirmation
Frequently Asked Questions
Q1: Is LED-UV performance as good as traditional UV for pulp molding?
A: Yes—for coatings and inks formulated with matching photoinitiators, LED-UV provides superior cold cure performance without thermal damage to delicate pulp substrates. We can assist in customizing the solution, including coating recommendations.
Q2: What is the total cost of ownership (TCO)?
A: While the initial investment may be higher, the TCO is significantly lower due to ~70% energy savings, zero lamp replacements (>20,000 hours life), and reduced cooling needs.
Q3: Can the system handle plant-based / bio-degradable coatings?
A: Yes—we have extensive experience with both synthetic and bio-based coating materials. Customizable curing systems can be adapted to different coating chemistries.

Product Tags:

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Customizable Wavelength LED-UV Curing Equipment

      
Quality Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding for sale

Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding Images

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